Capacity Management System
Strategic Resource Planning & Constraint Management Platform
STOP GUESSING.
START PLANNING.
Transform capacity planning from spreadsheets and gut instinct into data-driven decision making. Know exactly where your bottlenecks are, whether you can take that next order, and which capital investments deliver the best ROI—all in real-time.
Heat Map Dashboard: Instant visual status of capacity health across your entire operation
What-If Calculator: Quick scenario testing for order acceptance and capacity decisions
Bottleneck Analysis: Automated constraint identification with actionable intelligence
Scenario Comparison: Data-driven capital investment decisions
Forecasting and Planning: Look forward, not backward, to anticipate capacity needs
Trend Analysis: Historical visibility drives continuous improvement
Real-Time Utilization Monitoring
Bottleneck Identification & Constraint Management
Forward-Looking Capacity Forecasting
What-If Analysis & Scenario Planning
Business Value
For Operations Managers
Answer "Can we accept this order?" in seconds instead of hours. Reduce overtime and expediting costs by 15-25% through proactive planning.
For Executive Leadership
Justify capital investments with ROI analysis and scenario comparisons. Data-driven bid/no-bid decisions based on actual capacity availability.
For Production Planners
Schedule work across least-constrained processes for optimal flow.. Visualize capacity availability across 2-year planning horizon.
For Procurement & Supply Chain
Identify supplier capacity risks before they cascade to delivery delays. Supplier performance scoring combines quality AND capacity stability.
Everything in One Place
Automated documentation, centralized dashboards,
and audit-ready evidence at your fingertips.
Visual color-coded status across all processes (Green <75%, Yellow 75-85%, Red 85-100%). Monitor both process hours and labor hours independently. Track capacity at both process level and machine/resource sub-levels.
Instantly answer "Can we take this order?" with utilization impact. Calculate hours gained per dollar invested for data-driven capital decisions. Compare up to 3 capital investment options side-by-side.
3-12 month historical charts showing capacity patterns. Combine quality metrics (NCR/CAR) with capacity consistency. Grade suppliers A-D based on delivery, quality, and capacity stability.
2-year capacity forecasts with quarterly granularity. Separate firm (confirmed), forecast (probable), and strategic (exploratory) scenarios. Compare forecasted vs. actual utilization to improve future predictions.
Typical Results
15-25% Reduction in Overtime and Expediting Costs
Proactive planning eliminates reactive firefighting
5-15% Improvement in Resource Utilization
Better demand balancing across available capacity
30-50% Faster Order Acceptance Decisions
What-If Calculator replaces manual spreadsheet analysis
20-40% Better Capital Investment ROI
Scenario comparison identifies highest-value capacity investments
10-20% Improvement in On-Time Delivery
Constraint management prevents schedule conflicts
From Reactive Crisis Management
to Proactive Capacity Planning
Stop scrambling to explain missed deadlines and start confidently committing to orders you can deliver. Our Capacity Management System gives you the visibility, forecasting, and analytical tools to balance demand and supply strategically.
Turn capacity constraints from surprises into managed decisions.
